Description

The Tape Casting Synth system is a specialized process designed for the fabrication of halide-based solid-state battery components. This advanced system enables the scalable production of thin, flexible electrolyte and composite cathode tapes, crucial for the development of solid-state batteries.

Key Features

• Versatile Tape Casting: Employing roll-to-roll manufacturing techniques, this system produces large-area, flexible tapes using methods such as doctor blade and slot-die coating. It supports the creation of multilayer and multifunctional tapes from materials like ceramics and glass ceramics.

• Material Compatibility: Specifically designed for halide-based materials, the system works seamlessly with various binders and low-polarity solvents, optimizing the mechanical and ionic properties of the tapes.

• Precision and Control: Equipped with advanced controls, the system allows precise management of tape thickness, drying temperature, and casting speed. Features include touch screen interfaces, PLC control, and laser sensors for enhanced process accuracy.

Tape Properties

• Thickness and Flexibility: Electrolyte tapes are crafted to be less than 70 μm thick, while composite cathodes can reach up to 100 μm. These tapes exhibit excellent mechanical flexibility and maintain high ionic conductivity at room temperature.

• Long-term Stability: The tapes demonstrate remarkable stability, showing no degradation over extended periods, making them ideal for robust battery applications.

Process Control

• Drying and Monitoring: The system includes extensive drying sections and adjustable zones, with options for remote monitoring. This ensures consistent quality and safety, especially in solvent-based environments.

• In-process Analytics: Analytical methods such as particle size analysis and viscosity measurements are integrated to maintain high-quality standards throughout the production process.

Applications

The Tape Casting Synth system is pivotal in the fabrication of solid-state battery electrolytes and cathodes, providing scalable manufacturing solutions for both research and industrial applications. Its ability to produce thin, flexible, and free-standing layers enhances the integration of these components into advanced battery systems.

Maintenance and Operation

Designed for ease of use, all casting parameters are programmable, allowing for consistent monitoring and adjustment. The equipment features inspection windows and accessible controls, ensuring smooth operation and maintenance.

This system represents a significant advancement in the production of solid-state battery components, offering precise engineering and high-quality output for innovative energy solutions.